New POLARIS™ Industrial High-Speed Direct to Garment Printing System


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CERTIFICATION
  • CE Certified: Built to specifications established by the European Committee for Standardization® (CE)
  • UL Listed: Built to specifications established by Underwriters Laboratories® (UL)
CONTROL CENTER
  • Digital microprocessor with self-diagnostics
  • Digital touchscreen control panel with icon-based graphics can display information and commands in multiple languages
  • Jog-left/jog-right controls
  • Large 10.4” machine-mounted touchscreen interface
  • Machine-mounted control center provides ergonomic controls within reach of the pallet loading area
  • Maintenance Minder™ System alerts operators when scheduled maintenance is due
  • Stopwatch feature enables users to capture elapsed time for setup times and run times
DESIGN & CONSTRUCTION
  • Built of heavy-duty steel and premium components
  • Pallet arms provide the stability necessary for exceptional print quality
FLASH SYSTEM
  • Onboard, digitally-controlled flashes introduce residual heat into the garments to speed up the flash time
HEATER SYSTEM
  • Onboard, digitally-controlled heat presses not only flatten fibers, but introduce residual heat into the garments to improve pretreat application and white ink flash time
INDEX SYSTEM
  • Clockwise or counterclockwise rotation
  • Servo drives combine higher speeds with exceptional smoothness, consistency, and longevity
INK SYSTEM
  • Continuous full system re-circulation to reduce settling
  • Four 6-liter main tanks in each digital print station provide long run times in between refills
  • Main tank agitation solution on White Print Station to prevent obstruction at ink inlet
  • Utilizes Cyan, Magenta, Yellow, Black and White inks
LASER LOCATOR SYSTEM
  • Assists operators in the precise positioning of garments and cut pieces. See it in action!
  • Speeds pallet positioning and changeover
PALLET SYSTEM
  • TucLoc® platens allow for the quick loading and unloading of garments, while eliminating the need for spray tack or a clamshell system
POLARIS SERVER
  • Caldera RIP License with Polaris Driver
  • Integrable automated workflow via RESTful API to order management system or ERP
  • Linux-based OS
  • Polaris Dashboard with Press View for managing ripped jobs on press
  • Recipe management tools to enable customizable press settings
PRETREATMENT SYSTEM
  • Dual nozzle pretreater sprays the desired pretreatment in adjustable volume, length and cycles for consistent application
  • Two-tank system allows for dark and light shirt pretreatment rapid change with no contamination and small footprint
PRINT AREA
  • The Polaris has 16 printheads per station arranged in a 40 cm (16") array to provide a maximum print area of 38 x 48.25 cm (15” x 19”)
PRINT SYSTEM
  • Printheads are industrial stainless steel construction for excellent durability and extended service life
  • Sixteen industrial printheads dedicated to White ink
  • Sixteen industrial printheads support Cyan, Magenta, Yellow and Black inks
  • Variable drop volume and droplet size improves blends and color gamut
RESOLUTION
  • 1,280 nozzles per head achieve 600 DPI native resolution: 600x1200 in 4-pass mode and 600x1800 in 6-pass mode
WARRANTY, SERVICE AND SUPPORT
  • 24-hour hotline is staffed 365 days a year
  • Parts & supplies are available online at mrprint.com/store
Z-AXIS ADJUSTMENT
  • Z-Axis adjustment allows the printhead distance to be adjusted 3-10 mm from the printing surface

Model Specification


Air @ 6 bar (100 psi) Indexing Platform: 9 CFM
Digital Print Stations (x2): 3 CFM
Pretreater: 0.6 CFM
Heat Presses (x3): 0.4 CFM
Digital Print Stations - Inks One Station dedicated to White
One Station dedicated to Cyan, Magenta, Yellow and Black
Electrical Requirements Main Requirements - Max. Load: 220 V, 3 ph, 230 A, 50/60 Hz, 90 kW (if alternating 1 ph for stamper)
Indexing Platform: 220 V, 3 ph, 24 A, 50/60 Hz, 9.6 kW (16 stations, supplied from above)
Digital Print Stations (x2): 220 V, 1 ph, 10 A, 50/60 Hz, 2.2 kW
Pretreater: 220 V, 1 ph, 4 A, 50/60 Hz, 250 W
Inline Flashes (x3): 220 V, 3 ph, 43 A, 50/60 Hz, 16.5 kW
RED CHILI DX™ Flash: 220 V, 3 ph, 30 A, 50/60 Hz, 11.5 kW
Heat Presses (x3): 220 V, 1 ph, 17 A, 50/60 Hz, 3.3 kW
Control Stand: 220/120 VAC, 1 ph, 14/22 A, 50/60 Hz, 3 kW (Separate from max. load)
Environmental Requirements Work Room Temperature: 20 - 25 °C (68 - 77 °F)
Work Room Humidity:
50% - 70% (non-condensing)
Maximum Image Area 38 x 48.25 cm (15" x 19")
Maximum Resolution 600 dpi native printhead resolution
Maximum resolutions: 600x1200, 600x1800
Overall Size (H x W x D) 238 x 874 x 534 cm (94" x 364" x 210")
Shipping Weight 7102 kg (15658 lb)
Standard Pallet Size 38 x 48.25 cm (15" x 19")
Water Requirements Water Line In: Filtered water (not distilled): 9.5 mm (3/8") tubing, 762 cm (25 ft.) max.
Drain Line Out: 9.5 mm 3/8" tubing, 762 cm (25 ft.) max. or dedicated drain pump

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Exceptional products and outstanding support

We remain the worlds largest manufacturer of screen printing equipment because weve held to the standards M&R was founded on: Innovative Design, Quality Products, and Unmatched Customer Support. With sales associates, distributors, and technicians in over 40 countries on six continents, we have the largest network of sales and support in the industry. And our technical support is available 24 hours a day, every day of the year. Wherever you are, whatever you need, well be there for you.